Vertical Shaft Crusher Bearing Replacement Steps

Vertical shaft impact crusher, commonly known as sand making machine in the industry, is one of the mainstream equipment for machine-made sand production. It has many advantages, but due to its relatively complex structure, the high failure rate of the equipment has always been a thorny problem that has troubled manufacturers and users. Since the work of the sand making machine mainly comes from the high-speed rotating rotor system, and the key to maintaining the operation of the rotor system is the rotor bearing, the use effect of the sand making machine bearing completely determines the use effect of the sand making machine. Today, Xin Gaonai will share the steps to replace the bearing.

1. Preparation

(1. Confirm the model and specification of the bearing to be replaced;

(2. Prepare the necessary tools: wrench, puller, hammer, screwdriver, pliers, grease, gear oil, etc.

(3. Jack, car bracket or anchor to fix the crusher;

(4. All parts with symbols must be marked in order to avoid confusion during assembly.

2. Disassemble the bearing

(1. First turn off the power supply and all valves of the crusher to eliminate the power supply danger;

(2. Remove the top cover of the vertical shaft crusher and remove the feed pipe near the feed port

(3. Remove the rotor and screen of the vertical shaft crusher

(4. Before removing the bearing, you need to check whether the oil seal at the bearing installation position is damaged.

(5. Use a small hammer and a hammer to gently tap the bearing, and gradually increase the force until the bearing is loose.

(6. Remove the bearing seal cover, remove the old bearing from the shaft, and remove the dirt and debris on the shaft.

(7. When disassembling each bearing, perform corresponding actions on the bearing frame to prevent explosions or other adverse events

3. Cleaning the bearings of the vertical shaft crusher

(1. Wipe the oil and dust on the surface of the bearing body with oil cloth or paper towel

(2. Soak the bearing body in citric acid solution. The soaking time should not be too long. When cleaning the bearing, try to avoid direct contact with water to avoid corrosion of the bearing

(3. After standing for 5-10 minutes, take the bearing out of the citric acid solution and clean it in running water

(4. Use detergent or gasoline to clean the bearing seal cover

4. Install the vertical shaft crusher bearing

(1. Apply an appropriate amount of grease to the bearing body

(2. When installing the bearing seal cover, ensure that the O-ring of the seal cover is in the correct position. Do not force it in or stretch it open, otherwise it will cause oil leakage and affect the normal operation of the bearing.

(3. After installing the bearing seal cover, place the bearing body in the vertical shaft crusher bracket and fix it

(4. Reinstall the rotor and screen, and install the feed pipe and top cover

(5. Start the vertical shaft crusher and pay attention to whether there is any abnormal sound and vibration at the bearing

Summary: Crusher is an indispensable equipment in mining, construction and other industries. Bearings are one of the important vulnerable parts. If they are damaged or worn, they need to be replaced in time. Through the detailed introduction of Xingaonai, you can complete the replacement of vertical shaft crusher bearings more smoothly and better maintain and service the equipment. If you do not have professional skills and tools, it is recommended to find a professional maintenance personnel to replace it.