The impact of material accumulation on the sand making machine rotor on the equipment and its adjustment methods

The rotor is the core component of the sand making machine. Its main function is to drive the sand making machine to rotate at high speed and use the inertial kinetic energy of the high-speed rotation of the rotor to impact, crush or shape the materials.(xingaonai) In actual production, if the material accumulation inside the rotor is ideal, the wear of the upper and lower wear plates should be uniform, the rotor throwing head can be fully utilized, thereby reducing production consumption, and appropriate material accumulation can protect the inner wall of the rotor, and more importantly It protects the rotor throw head from direct wear and impact.

Although material accumulation in the rotor is a normal phenomenon, the amount of material accumulation must be appropriate, because insufficient material accumulation will expose the ejection head, causing large stones in the material to directly cut with the insert, resulting in premature wear of the ejection head, and then causing the ejection head to be damaged. The material head falls off from the clamping grinding plate; if too much material accumulates,(stone crusher) it will rub against the rotor and affect the service life of the rotor. Therefore, too much or too little will affect the use of components, thereby affecting the performance and production efficiency of the equipment, and even bring safety hazards to production.

The impact of material accumulation on the sand making machine rotor on the equipment

Reduced equipment performance

Excessive material accumulation on the rotor of the sand making machine will lead to reduced equipment performance, which is mainly reflected in reduced production efficiency, insufficient proportion of fine sand, and product particle size that does not meet the requirements.

Equipment maintenance costs increase

The accumulation of material on the rotor of the sand making machine will accelerate the wear of the equipment (such as the wear of the throwing head) and shorten the service life of the equipment. In addition, failures caused by material accumulation require specialized repairs, and the repair costs will increase accordingly.

Production safety hazards

Material accumulation will also affect the vibration and noise of the sand making machine, making the equipment run unstable, and in severe cases, even cause damage to the equipment. Excessive accumulation of material on the rotor of the sand making machine will cause unstable factors during the operation of the equipment, such as vibration, noise, etc., making the equipment run unstable. In severe cases, it may even cause damage to the equipment and bring safety hazards to production. Especially in some environments that require manual operation, material accumulation may pose a threat to the safety of operators.

How to adjust the material accumulation in the rotor of sand making machine

Adjust the rotor

If the rotor has not been adjusted just after leaving the factory, it is generally difficult to achieve the ideal working condition. Therefore, each rotor needs to be adjusted before being put into use. In fact, rotor adjustment refers to controlling the material accumulation inside the rotor by changing the size, specification, position and shape of the guide plate to ensure that the material accumulation can expand from the guide plate of the rotor to the throwing head embedded head, and the worn part is kept in the middle of the throwing head . When there is too much accumulated material, you can try to increase the length of the guide plate or change the shape of the guide plate so that the accumulated material can be better discharged from the rotor; if there is too little accumulated material, you can reduce the length of the guide plate or change the shape of the guide plate so that the accumulated material can be discharged from the rotor better. The material adheres better to the rotor.

Adjust the production process

You can also adapt to the operating requirements of the sand making machine by changing the feeding speed, feeding particle size and other parameters to prevent excessive material accumulation.

Regular inspection and cleaning

During the production process, it is necessary to regularly check the accumulation of material on the rotor of the sand making machine. Once excessive accumulation is found, it must be cleaned up in time. Remember to pay attention to safety when cleaning to avoid equipment damage or personal injury caused by improper operation.

Add auxiliary equipment

For some large-scale sand making machines, the material accumulation problem may not be completely solved by simply adjusting the rotor and production process. At this time, you can consider adding some auxiliary equipment to help solve the material accumulation problem. For example, a vibration device can be added to help clear the accumulated material, or a heating device can be added to make the accumulated material fall off the rotor more easily.

In the field of sand making, Xingaonai Heavy Industry Sand Making Machine is undoubtedly an outstanding representative of high quality and high cost performance. If you are looking for an efficient, durable and reliable sand making equipment, Xingao Heavy Industry's various series of sand making machines will be your choice. The only choice.